PF
205
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High
speed steel (HSS) duplex rolls are manufactured
with vertical centrifugal casting process, the
shell is HSS with high hardness and excellent
wear resistance at high temperature, the core is
nodular cast iron with toughness, the
comprehensive property is a combination of high
wear resistance and toughness.
These
rolls are manufactured with high content alloy
elements and special heat treatment process, the
microstructure of shell is martensite and
bainite with plenty of carbides such as MC, M2C
and M6C distributed among
the matrix, there is only a little hardness drop
in the shell. High alloy elements and
rehardening give the rolls an excellent wear
resistance at high temperature. The outer layer
hardness doesn't show a significant drop until
the temperature exceeds 550C. and the wear
resistance is 3-5 times higher than traditional
high NiCr indefinite chilled iron rolls and high
Cr iron rolls..
Microstructure:
|
APPLICATION: |
Work
rolls for finishing stands for hot
strip mills, work rolls for fold
strip mills, rings or sleeves for
bar, rod mills and universal
H-section mills. |
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Microstructure: |
Martensite
+ Bainite + Carbide |
|
|
Symbol |
C
|
Si
|
Mn
|
Cr
|
Ni
|
Mo
|
v
|
w
|
HSS-1 |
0.6-1.0
|
0.4-1.5
|
0.4-1.0
|
4.0-8.0
|
0.3-1.5
|
2.0-8.0
|
0.4-2.0
|
1.0-3,0
|
HSS-2 |
1.5-2.5
|
0.3-1.0
|
0.3-1.5
|
4.0-8.0
|
0.3-1.5
|
2.0-8.0
|
2.0-10.0
|
2.0-10.0
|
|
|
Symbol |
Hardness
HS
|
Tensile
Strength MPa
|
Elastic
Modulus x 10³ MPA
|
HSS-1 |
70-90
|
>750
|
210-220
|
HSS-2 |
75-95
|
>750
|
210-220
|
Neck |
35-50
|
>350
|
140-180
|
|
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Type
of Rolls
|
Diameter
of barrel (mm)
|
Length
of barrel (mm)
|
weight
(t)
|
Rolls
|
£X400-£X850
|
1000-2500
|
15
(Max)
|
Sleeves
|
£X200-£X1400
|
700
(Max)
|
7
(Max)
|
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